How to anneal stainless steel.
Anneal aluminum sheet.
This technique also only works on sheet metal or very thin parts.
The torch soot method of annealing aluminum sheet needs to be specifically addressed here partly due to certain well meaning automotive influences and partly because of the temporary wane of the aircraft metalworking tradition.
Ok that s the short answer.
Annealing is simply the process of heating the metal up to a point where the microstructure of the metal changes effectively eliminating the temper it was supplied with then letting the metal cool in the air.
The torch soot process is the method whereby the workman sets the torch to either pure acetylene or an acetylene rich condition and coats the panel with the.
Fully annealing aluminum requires very controlled ovens and specific soak times.
To be clear this isn t technically considered a full anneal.
This should anneal the 6061 t6 or other t into a t 0 material.
Let s go over how to do this in real life depending on the tools you have access to along with a few tips and tricks to help.
This makes the aluminum about as bendable as it can get.
To anneal steel heat it up about 100 degrees f above its critical temperature soak it at that temp for 1 hour per inch of thickness and let it cool at a maximum rate of 70 f per hour.
Note that aluminum does not change color when heated so getting burned becomes a real concern.
The drawing was transferred to the sheet of aluminium by placing it on top of the sheet and piercing through with a scriber in critical places which were then joined up.
By annealing the metal beforehand cold working can take place without any risk of cracking as annealing releases mechanical stresses produced during machining or grinding.
Annealing is used for steel however other metals including copper aluminum and brass can be subject to a process called solution annealed.
Also as aluminum comes from the mill it develops a coating aluminum oxide as it cools.
It involves heating the steel to 20 50 c above its upper critical point soaking it for a short period at that temperature and then allowing it to cool in air.
Depending on the sheet metal you have available in your local area annealing may not be necessary.
To anneal stainless steel basically softening it requires a lot more heat 1900 f 1000 c than annealing steel in that an orangey red color needs to be achieved with your blow lamp but it also needs to be kept orange for at least ten minutes preferably longer to do it properly.